SMAK
SMAK
Ultrasonic Plastic Welding Machine

Top Ultrasonic Plastic Welding Machine Manufacturers in Diu| SMAK Industries

SMAK Industries is premier ultrasonic plastic welding machine manufacturers in Diu, suppliers, exporters in Diu. We use electrical energy at high frequencies to generate mechanical vibration in our machines which produces frictional heat that fuses thermoplastics molecules in the few milliseconds. This is a solvent-free innovative technology that ensures a high integrity, high-sealed joint each time. Believe in our designed systems to move your production levels to new heights, reduce your production cycles and put your products at differentiable and reliable edge in your competitiveness sector.

What is an Ultrasonic Plastic Welding Machine?

An Ultrasonic Plastic Welding Machine is an advanced tool which is used to weld thermoplastic components by transforming high frequency electrical energy (usually 20-40 kHz) to severe mechanical vibrations. This mechanical movement creates a concentrated frictional heat at the joint interface of the plastic pieces which melt and become fused together quickly under controlled pressure.

Types of Ultrasonic Plastic Welding Machine:

We being as well-established ultrasonic plastic welding machine manufacturers in Diu, we provided different types according to mode which are given below.

  • Automated systems: These are developed to be used in complete automated production lines where high volume and repeatable production is possible, as provided by KNMTECH.
  • Spot welders: This is deployed to weld at one point only, a tool that is applicable in cases where you do not need a complete seam and no ready-made joints are necessary.
  • Ultrasonic Rotary Table Plastic Welding Machine 15 Khz 2600 Watts: This is an ultrasonic rotary indexing table machine with a continuous production of plastic assembly on high volumes and semi-automatic mode.
  • Ultrasonic Plastic Welder: It is a general purpose machine, which utilizes high-frequency vibrations between 15 kHz to 40 kHz to create frictional heat at the joint interface of thermoplastics. It is a very effective method of joining plastic parts without adhesive, solvents or heat.
  • Ultrasonic Plastic Welding Machine 20 Khz 2000 Watts: This is a general purpose and common ultrasonic welding system, using a frequency horn of 20 kHz for tight control, therefore, fits in most applications of this type in ultrasonic plastic welding machine suppliers in Diu.

Technical Specifications of Ultrasonic Plastic Welding Machine:

We've added below a specialized table of Ultrasonic Plastic Welding Machine in Diu that provides further technical specification information

Product Name Frequency Power/Watts Voltage Usage/Application Other Specifications
Ultrasound Plastic Welding Machine 20 KHz 1200 Watts 220 V Industrial Features: PLC Control Based Machine
Ultrasonic Rotary Table Plastic Welding Machine 15 Khz 2600 Watts 60 Hz N/A 240 V Industrial Power Source: Electricity
Ultrasonic Plastic Welder 20 Khz N/A 220 V Industrial Output Current (Ampere): 200
Ultrasonic Plastic Welding Machine 20 Khz 2000 Watts 20 Khz 2000W (Output) N/A N/A Material: Mild Steel, Power Source: Electric, Capacity (Welding): 20mm

Benefits/Features of Ultrasonic Plastic Welding Machine:

We as ultrasonic plastic welding machine suppliers in Diu, according to different component we provided different benefits which are given below.

  • Ultra-Fast Cycle Time: The welding cycle is frequently less than a second in length. Ultrasonic Plastic Welding Machine SM102 fast rate is best suited to the mass production and the manufacturing throughput is tremendous in ultrasonic plastic welding machine manufacturers in Diu.
  • Clean and Consumable-Free: The manufacturing does not involve dirty solvents, glue or mechanical bolts. This leads to clean welds, costs less in terms of material and it is environmentally friendly when compared to traditional bonding.
  • Quality, Repeatable Bonds: The machine is brought to be microprocessor controlled to allow strict control of time, pressure and energy. This will have the advantage of making all welds always strong, hermetic and no thermal damage to other components.
  • Low Heat Impact: The friction is the only source of heat generated at the joint interface and not externally. Ultrasonic Plastic Welding Machines and Scrubber Making reduces stress and distortion caused by heat on the completed part, thus safe on delicate components.

Key Characteristics of Ultrasonic Plastic Welding Machine:

We as well-established ultrasonic plastic welding machine exporters in Diu, according to requirement we design different key characteristics which are given below.

  • High-Frequency Transducer: Ultrasonic plastic welding machine manufacturers in Diu is a device that employs piezoelectric effect in order to turn electrical energy into high-frequency mechanical vibrations.
  • Sonotrode (Horn) and Fixture: The parts are firmly gripped by the part of the fixture and are directed to the joint site of a vibratory energy in ultrasonic plastic welding machine suppliers in Diu.
  • Amplitude Control: This enables the machine to be precisely adjusted to the kind of plastic material and its mass that is being welded to ensure maximum melting.
  • Digital Process Monitoring: 3000W Ultrasonic Plastic Welding Machine provides a good quality control framework whereby the manufacturers can monitor the energy, time, and distance so that all the bonds are of a specification.

Applications of Ultrasonic Plastic Welding Machine:

We serve as well-established ultrasonic plastic welding machine manufacturers in Diu; it is applicable in different sites which are given below.

  • Medical Devices: Sealing filters, assembly of blood/fluid connectors, and assembly of components of diagnostic kits and of syringes in ultrasonic plastic welding machine exporters in Diu.
  • Automotive Components Welding instrument panels, internal sensor housings, automobile light assemblies, and engine air intake manifolds
  • Consumer Electronics: Bonding of battery casings, smart card chip assembly and sealing of plastic components of chargers and smaller devices.
  • Packaging: Designing rigid plastic container fresheners, clam shell, and blister packs with protectors.
  • Textile/Non-woven: Sewed synthetic fabrics to protect clothing and masks and to hang curtains and high-performance textile products in 20khz Ultrasonic Plastic Welding Machine (Analog).

Why Select Us for Ultrasonic Plastic Welding Machine

  • 24/7 Technical Support: We have 24/7 technical support to help reduce downtimes, and ensure that your production is on track.
  • Custom Tooling Capability: We develop application-specific horns and fixtures that fit the geometry of your unique products perfectly.
  • Energy Consumption: Our ultrasonic technology uses low-energy consumption when compared to the conventional thermal processes and thus will save you money.

SMAK Industries is notable ultrasonic plastic welding machine manufacturers in Diu, suppliers, exporters in Diu. Stop gluing, start fusing! The Ultrasonic Plastic Welding Machine is the final upgrade that you will need in plastic assembly. The quickest, cleanest, and surest method of forming a permanent, molecular binding, no adhesives, no mess, just direct, high quality, quick strength. Produce more, ensure that you are quality and conquer your market. Build your future of precision manufacturing with our top ultrasonic technology now! Get a free consultation with us!