SMAK Industries is recommended spin welding machine
manufacturers, suppliers, exporters in Indore. We apply very localized friction to
our machines to encourage an immediate welding of plastic parts at the
molecular scale, removing the requirement of required adhesive or complicated
fasteners. We design our equipments to be accurate and durable so that you can
always have perfectly matched joints.
Believe in our technology to enhance your production
and provide product quality, which can withstand the most demanding
requirements. The intelligent decision to make is to use high-volume and
high-integrity circular parts joining.
What is Spin Welding Machine?
A Spin Welding Machine is a machine in an industry
that can be used to join two circular parts of plastic material together by
heating them through friction. It clamps one part stationary and rotates at
high pressure the other part rapidly against it. This friction heats up the
material enough to melt the joining surfaces and when the rotation ceases the
molten plastic solidifies under pressure to create a permanent bond, which is
unbreakable.
Types of Spin Welding Machine:
Being as outstanding spin welding machine
manufacturers in Indore, we provided different types according to material which
are given below.
- Ultrasonic welding: This
involves the utilization of high-frequency acoustic vibrations to form
solid-state welds, usually in thermoplastics and in thin metals.
- Hot plate welding: Uses
two thermoplastic components, heating the components at the same time using a
heated tool (hot plate) and then leaving the tool aside and clamping the
components together.
- Infrared welding: This
is a non-contact process that makes use of infrared radiation to heat the
surfaces of the materials before fusing them.
- Laser welding: This
is the technique that involves the use of a very powerful laser beam that is
used as the source of heat to cut and make the metals come together, providing
a very precise and narrow cut.
- Vibration welding: This
is a welding technique where one of the parts is vibrated against the other
under pressure to generate heat that will make the material melt at the joint
interface in spin welding machine suppliers in Indore.
- 200a spin welding machine: This
is a machine used to connect circular parts of plastic together by spinning one
component at a very fast rate against another to produce frictional heat and a
subsequent weld.
- Pp box welding machine: This
is a machine that is specifically set to thermally weld panels or seams to
build plastic boxes, normally of polypropylene (PP).
Technical Specifications of Spin Welding
Machine:
We've added below a specialized table of Spin
Welding Machine in Indore that provides further technical specification
information
| Specification Category |
Parameter |
Inertia Pneumatic Models |
Continuous Drive Servo-Electric Models |
| Drive & Control |
Motor Type |
Pneumatic with Flywheel |
Servo Motor Electric |
|
Stopping Accuracy |
Less Precise Braking |
High Accuracy e.g., ±1.0 degree for Orientation |
| Weld Process |
Weld Modes |
Time-based weld settings |
Revolutions, Collapse Distance, Absolute Position,
Time |
|
Z-Axis Control |
Pneumatic Cylinder |
Servo-Controlled ±0.01 mm Accuracy |
| Data & Interface |
HMI |
Basic Digital Display |
7" Color Touchscreen |
|
Data Logging |
Basic weld data |
Extensive Data Capturing Torque, RPM, Distance |
Benefits/Features of Spin Welding
Machine:
We as spin welding machine suppliers in Indore, we
provided different benefits which are given below.
- Superior Hermetic Seal:
This is a process which forms a bond that is
typically very strong, even stronger than the material that it is bonded to.
The resulting joint is very leak resistant, and thus it is used in filters,
tanks, and fluid reservoirs.
- Short Cycle Times:
Only a few seconds are normally required in the
welding of rotation to cooling process. This high speed is very effective to
enhance production efficiency and so it is ideal in the mass production.
- None of the Consumables Required:
Spin welding machine manufacturers in Indore requires
no glues or solvents and just the thermoplastic material itself to form the
joint. This makes the inventory user-friendly, minimizes the number of
materials, and makes it more environmentally friendly.
- Excellent in Dissimilar Materials:
It is also useful in joining some combinations of
different thermoplastic materials that are compatible. This provides more
flexibility in the design of parts, and choice of material to be used in one
assembly.
Key Characteristics of Spin Welding
Machine:
We as outstanding spin welding machine exporters in
Indore, different key characteristics are provided which are given below.
- Precise Angular Stopping: Spin
welding machine manufacturers in Indore is essential in components that need to
fit in a particular position such as fittings on a tank or a component that is
sensitive to orientation.
- Servo-Controlled Drive: This
is an advanced motor with servo controllers that allow full programmability as
well as high repeatability of rotational speed (RPM) and acceleration.
- Adjustable Pressure in the Axial: The
machine exerts a regulated weight (axial pressure) on pressing the parts
together in the process appropriate level of friction and consolidating the
molten material to a solid weld.
- Unique Productive Design: The
fixtures and drivers are usually not complex, rough, and cost-effective to
produce and sustain. They firmly clamp the round pieces and even hastily
replace them with alternative product designs in spin welding machine suppliers
in Indore.
Applications of Spin Welding Machine:
We serve as outstanding spin welding machine
manufacturers in Indore; it is applicable in different sites which are given
below.
- Automotive: This
may involve assemblies of under-the-hood items such as tanks, filters and fluid
reservoirs that require airtight and high strength seals.
- Filtration: Production
of different water filters, air filters and filter housings that need hermetic
seals
- Medical: Connection
of tubing systems, surgery equipment, and trash fluid containers, the sterility
and leak-proof connection of which is crucial.
- Consumer Goods: Bonds
plastic floats, sprinkler heads, tumblers, and double-wall insulated cups to be
used every day.
- Plumbing: This
involves designing robust, closed joints with plastic pipe fittings, valves and
irrigation parts that must be under fluid pressure in spin welding machine
exporters in Indore.
Why to Select us in Spin Welding
machine?
- Correct Positioning: Our
machines are provided with high-precision controls that prevent the weld to
stop at a given angle that meets the important orientation requirements.
- Used Top Quality Raw Material: Our
machines are constructed using high quality materials to ensure that their
durability is maximum and their service life is very long.
- Massive Production Capacity: Our
machines have a long production capacity, which is high, so that you can
achieve masses of production with ease.
SMAK Industries is
well established spin welding machine manufacturers, suppliers, exporters in
Indore. Quit worrying about leakages and slow assembly! Our Spin Welding Machines
provide your circular plastics with an unbeatable fusion. The best possible
precision, speed and the most robust hermetic seals in a few seconds, each and
every time. It is not a mere welding, but the ultimate assurance of integrity
of products. You are willing to kick your production into high gear? Call us
now to receive a live demonstration