SMAK
SMAK
Ultrasonic Horn

Top Ultrasonic Horn Manufacturers in Daman| SMAK Industries

SMAK Industries is prominent ultrasonic horn manufacturers in Daman, suppliers, exporters in Daman. Our materials and tuning processes are done using high quality materials to ensure that each unit has a high-performance, long-lasting performance, and that the model is always consistent in its performance. To our international customers, a partnership with us will provide them with a platform to produce without defects and establish maximum stability of the processes. The competitive advantage we offer is high-quality components that are of international standard and with full and unconditional technical support. Take your production line to a higher place with the assurance that you have an ideal tuned Four Cavity Ultrasonic Horn.

What is an Ultrasonic Horn?

The most important instrument in ultrasonic processing (as in welding or cutting) is an Ultrasonic Horn (also called a Sonotrode). Its main task is to remove mechanical vibration of the transducer, increase its movement and then direct it to the material under processing.

Types of Ultrasonic Horn:

We being as notable ultrasonic horn manufacturers in Daman, according to different sizes we provided different types which are given below.

  • Ultrasonic Alluminium Horn 250 MM: A special ultrasonic tooling part composed of aluminum and having a nominal length (or diameter/size) of 250 mm that is used to transmit the vibration in a welding or processing system.
  • Ultrasonic Robot Leg Horn: An ultrasonic horn or probe that has been custom-designed, probably with a narrow or specific geometry such as a "leg" that is to be used in automated or robotic welding/processing of small areas.
  • Ultrasonic Paper Cup Horn: It is a tool used to cut and seal the side seams and / or bottom of the disposable paper cup during the manufacturing process in ultrasonic horn suppliers in Daman.
  • Ultrasonic Food Cutting Machine: This is a machine that cuts sticky or delicate food materials or multi-layered foodstuff with high frequency and an ultrasonic horn/ blade vibrating at a high frequency to a minimal friction, clean cut edges, and without smearing.

Technical Specifications of Ultrasonic Horn:

We've added below a specialized table of Ultrasonic Horn in Daman that provides further technical specification information.

Product Name Key Specifications / Features
Ultrasonic Alluminium Horn 250 MM Length: 250 mm; Material: Aluminum Alloy; Frequency: 15 / 20 / 28 / 35 kHz; Application: Welding, Cutting, Sealing, Plastic Assembly.
Ultrasonic Robot Leg Horn Material: Aluminium; Voltage/Frequency: 20 Khz; Automation Grade: Semi-Automatic; Usage/Application: Industrial.
Ultrasonic Paper Cup Horn Material: Aluminum / Titanium; Frequency: 20 / 28 / 35 kHz; Application: Paper Cup Sealing & Forming.
Ultrasonic Food Cutting Machine Horn Material: Titanium Alloy; Frequency: 20 / 28 kHz (model-dependent); Cutting Method: Dice; Warranty: 1 Year; Usage/Application: Restaurant.

Benefits/Features of Ultrasonic Horn:

We as ultrasonic horn suppliers in Daman, we provided different benefits according to energy which are given below.

  • High Acoustic Efficiency: Our horns assure the best transfer of vibrational energy between our machine and a work piece. This is a direct translation in terms of shorter welding cycle times and resourceful utilization of energy.
  • Long Lifespan: Made out of high-grade and resistant materials such as aerospace-grade Aluminum or Titanium. Ultrasonic Welding Horn provides better fatigue strength that ensures great durability and low replacement costs.
  • Amplitude Control: The high design of the horn is highly adjusted so as to provide a constant and accurate amount of vibration amplitude. Such a fine control is essential to attaining the same quality and consistency of results in all one of your production batches in ultrasonic horn manufacturers in Daman.
  • Geometry: We can make the horn with a range of profiles and sizes, stepped or exponential or catenoidal, to optimally fit the geometry and material requirements of your particular application in ultrasonic horn exporters in Daman.

Key Characteristics of Ultrasonic Horn:

We as notable ultrasonic horn exporters in Daman, we provided different key characteristics which are given below.

  • Resonance Frequency Match: The horn is cut to resonate ideally at the frequency of operation of the system (e.g. 20kHz or 40kHz). This critical match secures the whole ultrasonic system to be working at full power and stability.
  • High-Grade Material: We mostly employ such materials as Titanium or hardened 7075-T6 Aluminum alloys. The material chosen is necessary to dissipate heat and offer resistance to wear and tear in ultrasonic horn manufacturers in Daman.
  • Amplitude Gain Ratio: This attribute determines the intensity at which the horn enhances the vibration that is received by the machine booster. The required gain to be made by the application is attained by use of a certain horn profile.
  • Uniform Amplitude Distribution: The horn is carefully designed to have the ultrasonic vibration distributed even on the active face. This will avoid irregular application of energy, thus, a smooth process with no flaws.

Applications of Ultrasonic Horn:

We serve as notable ultrasonic horn manufacturers in Daman; it is applicable in different sites which are given below.

  • Plastic Welding: Ultrasonic Horns Fixture is the process used to connect two pieces of thermoplastic together in an unadhesive, screwless, and heatless way.
  • Non-Wovens/Textile Sealing: Cutting, sealing and embossing textiles that are synthetic and usually used to create face masks, filters or even medical clothing.
  • Food Cutting: This is the provision of clean, accurate, and non-stick cuts on soft food or sticky food, e.g. cakes, candies, and cheese.
  • Spot Welding/ Riveting: It is applied in local joining of material, particularly in assembly of parts in electronic and automobile industries.
  • Insertion: The process of permanently attaching metal parts, such as brass threaded inserts, to plastic mouldings in Ultrasonic Alluminium Horn 300 MM.

Why choose us for Ultrasonic Horn?

  • Raw Material of highest quality: We only use the high grade, certified alloys that will give us high durability and reliability at any given time.
  • High Production Capacity: We have a highly efficient facility that enables us to fulfill small scale and large bulk orders in a short period of time.
  • 24/7 24 in 7 Support: Our qualified technical staff is on duty 24/7 willing to help you with any questions or application support you require.

SMAK Industries is leading ultrasonic horn manufacturers in Daman, suppliers, exporters in Daman. Quit making compromises! The machine that is needed by your current production line is our Ultrasonic Horns. Superiorly engineered, supplied worldwide, and guaranteed of performance in order to revolutionize your assembly process. Reduce wastes, accelerate the production, and improve your quality. Take the way to surpassing speed, perfect results. Get in touch with us and make your success even bigger. It is the beginning of your ideal weld.