SMAK Industries is prominent ultrasonic horn
manufacturers in Daman, suppliers, exporters in Daman. Our materials and tuning processes
are done using high quality materials to ensure that each unit has a
high-performance, long-lasting performance, and that the model is always
consistent in its performance. To our international customers, a partnership
with us will provide them with a platform to produce without defects and
establish maximum stability of the processes.
The competitive advantage we offer is high-quality
components that are of international standard and with full and unconditional
technical support. Take your production line to a higher place with the
assurance that you have an ideal tuned Four Cavity Ultrasonic Horn.
What is an Ultrasonic Horn?
The most important instrument in ultrasonic
processing (as in welding or cutting) is an Ultrasonic Horn (also called a
Sonotrode). Its main task is to remove mechanical vibration of the transducer,
increase its movement and then direct it to the material under processing.
Types of Ultrasonic Horn:
We being as notable ultrasonic horn manufacturers in
Daman, according to different sizes we provided different types which are given
below.
- Ultrasonic Alluminium Horn 250 MM: A
special ultrasonic tooling part composed of aluminum and having a nominal
length (or diameter/size) of 250 mm that is used to transmit the vibration in a
welding or processing system.
- Ultrasonic Robot Leg Horn: An
ultrasonic horn or probe that has been custom-designed, probably with a narrow
or specific geometry such as a "leg" that is to be used in automated
or robotic welding/processing of small areas.
- Ultrasonic Paper Cup Horn: It
is a tool used to cut and seal the side seams and / or bottom of the disposable
paper cup during the manufacturing process in ultrasonic horn suppliers in Daman.
- Ultrasonic Food Cutting Machine: This
is a machine that cuts sticky or delicate food materials or multi-layered
foodstuff with high frequency and an ultrasonic horn/ blade vibrating at a high
frequency to a minimal friction, clean cut edges, and without smearing.
Technical Specifications of Ultrasonic
Horn:
We've added below a specialized table of Ultrasonic
Horn in Daman that provides further technical specification
information.
| Product Name |
Key Specifications / Features |
| Ultrasonic Alluminium Horn 250 MM |
Length: 250 mm; Material: Aluminum Alloy;
Frequency: 15 / 20 / 28 / 35 kHz; Application: Welding, Cutting, Sealing,
Plastic Assembly. |
| Ultrasonic Robot Leg Horn |
Material: Aluminium; Voltage/Frequency: 20 Khz;
Automation Grade: Semi-Automatic; Usage/Application: Industrial. |
| Ultrasonic Paper Cup Horn |
Material: Aluminum / Titanium; Frequency: 20 / 28
/ 35 kHz; Application: Paper Cup Sealing & Forming. |
| Ultrasonic Food Cutting Machine |
Horn Material: Titanium Alloy; Frequency: 20 / 28
kHz (model-dependent); Cutting Method: Dice; Warranty: 1 Year;
Usage/Application: Restaurant. |
Benefits/Features of Ultrasonic Horn:
We as ultrasonic horn suppliers in Daman, we provided
different benefits according to energy which are given below.
- High Acoustic Efficiency: Our
horns assure the best transfer of vibrational energy between our machine and a
work piece. This is a direct translation in terms of shorter welding cycle
times and resourceful utilization of energy.
- Long Lifespan: Made
out of high-grade and resistant materials such as aerospace-grade Aluminum or
Titanium. Ultrasonic Welding Horn provides better fatigue strength that ensures
great durability and low replacement costs.
- Amplitude Control: The
high design of the horn is highly adjusted so as to provide a constant and
accurate amount of vibration amplitude. Such a fine control is essential to
attaining the same quality and consistency of results in all one of your
production batches in ultrasonic horn manufacturers in Daman.
- Geometry: We
can make the horn with a range of profiles and sizes, stepped or exponential or
catenoidal, to optimally fit the geometry and material requirements of your
particular application in ultrasonic horn exporters in Daman.
Key Characteristics of Ultrasonic
Horn:
We as notable ultrasonic horn exporters in Daman, we
provided different key characteristics which are given below.
- Resonance Frequency Match: The
horn is cut to resonate ideally at the frequency of operation of the system
(e.g. 20kHz or 40kHz). This critical match secures the whole ultrasonic system
to be working at full power and stability.
- High-Grade Material: We
mostly employ such materials as Titanium or hardened 7075-T6 Aluminum alloys.
The material chosen is necessary to dissipate heat and offer resistance to wear
and tear in ultrasonic horn manufacturers in Daman.
- Amplitude Gain Ratio: This
attribute determines the intensity at which the horn enhances the vibration
that is received by the machine booster. The required gain to be made by the
application is attained by use of a certain horn profile.
- Uniform Amplitude Distribution: The
horn is carefully designed to have the ultrasonic vibration distributed even on
the active face. This will avoid irregular application of energy, thus, a
smooth process with no flaws.
Applications of Ultrasonic Horn:
We serve as notable ultrasonic horn manufacturers in
Daman; it is applicable in different sites which are given below.
- Plastic Welding: Ultrasonic
Horns Fixture is the process used to connect two pieces of thermoplastic
together in an unadhesive, screwless, and heatless way.
- Non-Wovens/Textile Sealing: Cutting,
sealing and embossing textiles that are synthetic and usually used to create
face masks, filters or even medical clothing.
- Food Cutting: This
is the provision of clean, accurate, and non-stick cuts on soft food or sticky
food, e.g. cakes, candies, and cheese.
- Spot Welding/ Riveting: It
is applied in local joining of material, particularly in assembly of parts in
electronic and automobile industries.
- Insertion: The
process of permanently attaching metal parts, such as brass threaded inserts,
to plastic mouldings in Ultrasonic Alluminium Horn 300 MM.
Why choose us for Ultrasonic Horn?
- Raw Material of highest quality: We
only use the high grade, certified alloys that will give us high durability and
reliability at any given time.
- High Production Capacity: We
have a highly efficient facility that enables us to fulfill small scale and
large bulk orders in a short period of time.
- 24/7 24 in 7 Support: Our
qualified technical staff is on duty 24/7 willing to help you with any
questions or application support you require.
SMAK Industries is
leading ultrasonic horn manufacturers in Daman, suppliers, exporters in Daman. Quit making
compromises! The machine that is needed by your current production line is our
Ultrasonic Horns. Superiorly engineered, supplied worldwide, and guaranteed of
performance in order to revolutionize your assembly process. Reduce wastes,
accelerate the production, and improve your quality. Take the way to surpassing
speed, perfect results. Get in touch with us and make your success even bigger.
It is the beginning of your ideal weld.