SMAK Industries is premier ultrasonic plastic
welding machine manufacturers, suppliers, exporters in Indore. We use electrical
energy at high frequencies to generate mechanical vibration in our machines
which produces frictional heat that fuses thermoplastics molecules in the few
milliseconds. This is a solvent-free innovative technology that ensures a high
integrity, high-sealed joint each time. Believe in our designed systems to move
your production levels to new heights, reduce your production cycles and put
your products at differentiable and reliable edge in your competitiveness
sector.
What is an Ultrasonic Plastic Welding
Machine?
An Ultrasonic Plastic Welding Machine is an advanced
tool which is used to weld thermoplastic components by transforming high
frequency electrical energy (usually 20-40 kHz) to severe mechanical
vibrations. This mechanical movement creates a concentrated frictional heat at
the joint interface of the plastic pieces which melt and become fused together
quickly under controlled pressure.
Types of Ultrasonic Plastic Welding
Machine:
We being as well-established ultrasonic plastic
welding machine manufacturers in Indore, we provided different types according to
mode which are given below.
- Automated systems: These
are developed to be used in complete automated production lines where high
volume and repeatable production is possible, as provided by KNMTECH.
- Spot welders: This
is deployed to weld at one point only, a tool that is applicable in cases where
you do not need a complete seam and no ready-made joints are necessary.
- Ultrasonic Rotary Table Plastic
Welding Machine 15 Khz 2600 Watts: This is an ultrasonic
rotary indexing table machine with a continuous production of plastic assembly
on high volumes and semi-automatic mode.
- Ultrasonic Plastic Welder: It
is a general purpose machine, which utilizes high-frequency vibrations between
15 kHz to 40 kHz to create frictional heat at the joint interface of
thermoplastics. It is a very effective method of joining plastic parts without
adhesive, solvents or heat.
- Ultrasonic Plastic Welding Machine
20 Khz 2000 Watts: This is a general purpose and common
ultrasonic welding system, using a frequency horn of 20 kHz for tight control,
therefore, fits in most applications of this type in ultrasonic plastic welding
machine suppliers in Indore.
Technical Specifications of Ultrasonic
Plastic Welding Machine:
We've added below a specialized table of Ultrasonic
Plastic Welding Machine in Indore that provides further technical
specification information
| Product Name |
Frequency |
Power/Watts |
Voltage |
Usage/Application |
Other Specifications |
| Ultrasound Plastic Welding Machine |
20 KHz |
1200 Watts |
220 V |
Industrial |
Features: PLC Control Based Machine |
| Ultrasonic Rotary Table Plastic
Welding Machine 15 Khz 2600 Watts |
60 Hz |
N/A |
240 V |
Industrial |
Power Source: Electricity |
| Ultrasonic Plastic Welder |
20 Khz |
N/A |
220 V |
Industrial |
Output Current (Ampere): 200 |
| Ultrasonic Plastic Welding Machine 20
Khz 2000 Watts |
20 Khz |
2000W (Output) |
N/A |
N/A |
Material: Mild Steel, Power Source: Electric,
Capacity (Welding): 20mm |
Benefits/Features of Ultrasonic Plastic
Welding Machine:
We as ultrasonic plastic welding machine suppliers
in Indore, according to different component we provided different benefits which
are given below.
- Ultra-Fast Cycle Time: The
welding cycle is frequently less than a second in length. Ultrasonic Plastic
Welding Machine SM102 fast rate is best suited to the mass production and the
manufacturing throughput is tremendous in ultrasonic plastic welding machine
manufacturers in Indore.
- Clean and Consumable-Free: The
manufacturing does not involve dirty solvents, glue or mechanical bolts. This
leads to clean welds, costs less in terms of material and it is environmentally
friendly when compared to traditional bonding.
- Quality, Repeatable Bonds: The
machine is brought to be microprocessor controlled to allow strict control of
time, pressure and energy. This will have the advantage of making all welds
always strong, hermetic and no thermal damage to other components.
- Low Heat Impact: The
friction is the only source of heat generated at the joint interface and not
externally. Ultrasonic Plastic Welding Machines and Scrubber Making reduces
stress and distortion caused by heat on the completed part, thus safe on
delicate components.
Key Characteristics of Ultrasonic
Plastic Welding Machine:
We as well-established ultrasonic plastic welding
machine exporters in Indore, according to requirement we design different key
characteristics which are given below.
- High-Frequency Transducer: Ultrasonic
plastic welding machine manufacturers in Indore is a device that employs
piezoelectric effect in order to turn electrical energy into high-frequency
mechanical vibrations.
- Sonotrode (Horn) and Fixture: The
parts are firmly gripped by the part of the fixture and are directed to the
joint site of a vibratory energy in ultrasonic plastic welding machine
suppliers in Indore.
- Amplitude Control: This
enables the machine to be precisely adjusted to the kind of plastic material
and its mass that is being welded to ensure maximum melting.
- Digital Process Monitoring: 3000W
Ultrasonic Plastic Welding Machine provides a good quality control framework
whereby the manufacturers can monitor the energy, time, and distance so that
all the bonds are of a specification.
Applications of Ultrasonic Plastic
Welding Machine:
We serve as well-established ultrasonic plastic
welding machine manufacturers in Indore; it is applicable in different sites which
are given below.
- Medical Devices: Sealing
filters, assembly of blood/fluid connectors, and assembly of components of
diagnostic kits and of syringes in ultrasonic plastic welding machine exporters
in Indore.
- Automotive Components Welding
instrument panels, internal sensor housings, automobile light assemblies, and
engine air intake manifolds
- Consumer Electronics: Bonding
of battery casings, smart card chip assembly and sealing of plastic components
of chargers and smaller devices.
- Packaging: Designing
rigid plastic container fresheners, clam shell, and blister packs with
protectors.
- Textile/Non-woven: Sewed
synthetic fabrics to protect clothing and masks and to hang curtains and
high-performance textile products in 20khz Ultrasonic Plastic Welding Machine
(Analog).
Why Select Us for Ultrasonic Plastic
Welding Machine
- 24/7 Technical Support: We
have 24/7 technical support to help reduce downtimes, and ensure that your
production is on track.
- Custom Tooling Capability: We
develop application-specific horns and fixtures that fit the geometry of your
unique products perfectly.
- Energy Consumption: Our
ultrasonic technology uses low-energy consumption when compared to the
conventional thermal processes and thus will save you money.
SMAK Industries is
notable ultrasonic plastic welding machine manufacturers, suppliers, exporters
in Indore. Stop gluing, start fusing! The Ultrasonic Plastic Welding Machine is
the final upgrade that you will need in plastic assembly. The quickest,
cleanest, and surest method of forming a permanent, molecular binding, no
adhesives, no mess, just direct, high quality, quick strength. Produce more,
ensure that you are quality and conquer your market. Build your future of
precision manufacturing with our top ultrasonic technology now! Get a free
consultation with us!